Broach Tool - Hand Held, PS10035 Port Serrations

NOTES: Unless Otherwise Specified
  • Replacement cutters may be purchased individually
  • Inspection of noted runout and use of controlled minor diameter per Rosan PS10035 port spicspecification will provide an allowable maximum runout of .009 between serration major diameter and controlled minor diameter after broaching.
APPLICATION: This broach tool, when used in arbor, hydraulic presses or manually, is designed to produce serrations in the counterbore wall of ports prepared per PS10035. The tool will broach aluminum, magnesium, and many steels with hardness of 32 HRC or less. Successful broaching of harder or tougher material may be accomplished, but tool cutter wear is to be expected.

METHOD: The pilot is inserted into the tap drill hole of PS10035 port, and sufficient force applied to the top of the mandrel to allow the cutter to broach into the counterbore. When the external shoulder of the mandrel contacts the internal shoulder of the body*, broaching is complete. If cutter sticks in counterbore, turn the nut in a clockwise direction to extract the cutter. Caution: nut is for cutter removal only and is not a stop. Always back off nut when broaching. Hole can be tapped before or after broaching.
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Item #

Cutter Number

A ± .015

B (+.0000/-.0010)

C

D Hex

E (+.015/-.000)

To Produce
Serrations for
Port Number

RFOPB5002 N/A RFOPB5002-3 N/A 0.600 Inch N/A 0.1822 Inch N/A 5.320 Inch N/A 0.620 Inch N/A 0.063 Inch N/A PS10035-02
RFOPB5003 N/A RFOPB5003-3 N/A 0.730 Inch N/A 0.2162 Inch N/A 5.320 Inch N/A 0.750 Inch N/A 0.063 Inch N/A PS10035-03
RFOPB5004 N/A RFOPB5004-3 N/A 0.790 Inch N/A 0.2729 Inch N/A 5.320 Inch N/A 0.810 Inch N/A 0.063 Inch N/A PS10035-04
RFOPB5005 N/A RFOPB5005-3 N/A 0.920 Inch N/A 0.3354 Inch N/A 5.340 Inch N/A 0.940 Inch N/A 0.063 Inch N/A PS10035-05
RFOPB5006 N/A RFOPB5006-3 N/A 0.980 Inch N/A 0.3898 Inch N/A 5.420 Inch N/A 1.000 Inch N/A 0.075 Inch N/A PS10035-06
RFOPB5008 N/A RFOPB5008-3 N/A 1.070 Inch N/A 0.5094 Inch N/A 5.460 Inch N/A 1.120 Inch N/A 0.075 Inch N/A PS10035-08
RFOPB5010 N/A RFOPB5010-3 N/A 1.290 Inch N/A 0.6479 Inch N/A 5.480 Inch N/A 1.310 Inch N/A 0.075 Inch N/A PS10035-10
RFOPB5012 N/A RFOPB5012-3 N/A 1.420 Inch N/A 0.7648 Inch N/A 5.540 Inch N/A 1.440 Inch N/A 0.075 Inch N/A PS10035-12
RFOPB5014 N/A RFOPB5014-3 N/A 1.600 Inch N/A 0.8898 Inch N/A 5.610 Inch N/A 1.620 Inch N/A 0.075 Inch N/A PS10035-14
RFOPB5016 N/A RFOPB5016-3 N/A 1.730 Inch N/A 1.0719 Inch N/A 5.620 Inch N/A 1.750 Inch N/A 0.075 Inch N/A PS10035-16
RFOPB5020 N/A RFOPB5020-3 N/A 2.040 Inch N/A 1.2594 Inch N/A 5.640 Inch N/A 2.250 Inch N/A 0.095 Inch N/A PS10035-20
RFOPB5024 N/A RFOPB5024-3 N/A 2.300 Inch N/A 1.5719 Inch N/A 5.650 Inch N/A 2.500 Inch N/A 0.095 Inch N/A PS10035-24
RFOPB5032 N/A RFOPB5032-3 N/A 2.810 Inch N/A 2.0647 Inch N/A 5.650 Inch N/A 2.880 Inch N/A 0.095 Inch N/A PS10035-32
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