Broach Tool - Copper Tungsten Electrical Discharge Machining, PS10035 Port Serrations

NOTES: Unless Otherwise Specified
  • MATERIAL: COPPER TUNGSTEN, with option of alloy steel shank.
  • When using this tool, the machine should be set to produce a burn which is .002 to .003 larger on the diameter than “A” Dia. This will allow the lockring to fit into the serration produced with about .004 to .005 clearance. The applicable lockring may be used to gage the port serration.
CAUTION: Care must be taken when machining to provide the following requirements: A maximum runout of .009 must be maintained between serration major dia and controlled minor dia (specified in Rosan PS10035 port specification) after machining.
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Item #

A (+.002/-.004)

Number of Teeth

B ± .002

C ± .010

To Produce
Serrations for
Port Number

RFOPB5002ED3 N/A 0.411 Inch N/A 24 N/A 0.312 Inch N/A 0.109 Inch N/A PS10035-02
RFOPB5003ED3 N/A 0.480 Inch N/A 26 N/A 0.375 Inch N/A 0.125 Inch N/A PS10035-03
RFOPB5004ED3 N/A 0.526 Inch N/A 30 N/A 0.375 Inch N/A 0.125 Inch N/A PS10035-04
RFOPB5005ED3 N/A 0.637 Inch N/A 36 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-05
RFOPB5006ED3 N/A 0.712 Inch N/A 36 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-06
RFOPB5008ED3 N/A 0.826 Inch N/A 40 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-08
RFOPB5010ED3 N/A 1.054 Inch N/A 38 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-10
RFOPB5012ED3 N/A 1.184 Inch N/A 40 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-12
RFOPB5014ED3 N/A 1.356 Inch N/A 50 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-14
RFOPB5016ED3 N/A 1.473 Inch N/A 36 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-16
RFOPB5020ED3 N/A 1.797 Inch N/A 56 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-20
RFOPB5024ED3 N/A 2.047 Inch N/A 81 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-24
RFOPB5032ED3 N/A 2.563 Inch N/A 102 N/A 0.500 Inch N/A 0.156 Inch N/A PS10035-32
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